Авторы

  • М. Абдуракхманова
    Bukhara State Technical University
  • Н. Кулиева
    Bukhara State Technical University

DOI:

https://doi.org/10.71337/inlibrary.uz.imjrd.100894

Аннотация

This paper examines the process of dried fruit production using modern technological equipment. Particular attention is paid to the stages of raw material preparation, drying modes and quality control of finished products. The advantages of automation of the production process, such as increased productivity, reduced losses of raw materials and ensuring stable product quality, are described. An analysis of the efficiency of various types of equipment used in food industry enterprises is provided. The results of the study can be useful for optimizing fruit drying technologies in industrial enterprises.


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PRODUCTION OF DRIED FRUITS USING TECHNOLOGICAL EQUIPMENT

Abdurakhmanova M.I.,

Kulieva N.G.

Bukhara State Technical University

Abstract:

This paper examines the process of dried fruit production using modern technological

equipment. Particular attention is paid to the stages of raw material preparation, drying modes

and quality control of finished products. The advantages of automation of the production process,

such as increased productivity, reduced losses of raw materials and ensuring stable product

quality, are described. An analysis of the efficiency of various types of equipment used in food

industry enterprises is provided. The results of the study can be useful for optimizing fruit drying

technologies in industrial enterprises.

Key words:

infrared drying, radiation, heating, untreated, heat transfer, solid div, processing,

elastic pulp, hermetically sealed container, technological process, temperature, density, absorbed,

processing, smell, preparation, canning, molecular, penetration.

Introduction.

Small and medium-sized farms and peasant farms in the southeast of Uzbekistan

annually produce more than 290 thousand tons of fruits, berries, and grapes. Moreover, the gross

harvest of these products has a tendency to steadily grow. Part of the agricultural raw materials is

used to make canned products, but a significant part of this harvest perishes due to the

impossibility of its prompt processing. The population of the region traditionally prepares dried

fruits, mainly for family consumption.

Industrial production of dried fruits using technological equipment for preparing fruits for drying

and the drying itself is becoming more widespread. Artificial drying ensures the production of

high-quality finished products.

At the same time, the used solar drying of products in the open air has a number of disadvantages.

The main ones are the duration of the drying process, contamination of the dried products, large

areas for placing the dried products and fairly high labor costs for this process. In addition, the

drying of fruits and berries is short-term and seasonal in nature and, accordingly, the purchased

equipment is economically unjustifiably idle for a long time, especially in winter and spring.

Dried fruits not only have a special taste, but also have many health benefits, such as helping to

cleanse the blood and good for the digestive system, suitable for heavy people, such as sports,

due to the high carbohydrate content. Cardiovascular diseases, high blood pressure.

Drying is a measure of evaporation of some of the water in vegetables to reduce the weight of the

vegetables. But drying destroys a large amount of vitamin C, depending on each type of fruit and

each drying method, the loss of vitamin C can be as much as 90%.

Dried fruits are essentially fresh fruits that have had the water removed, they are compact, lighter,

easier to transport, preserve, and some of the nutrients in the fruit are dried out more.

1.

Blanching (steaming)

Before drying, blanch vegetables frequently in hot water or steam to protect the quality of the

product and reduce drying time. During blanching, due to the effects of heat and moisture, the

physical and chemical properties of the material change in favor of moisture loss during drying:

microorganisms are destroyed, and the enzyme system in the material is suspended (inactivation)

to avoid damage to the product.

There are many types of yeast in fruits and vegetables, the most stable type of yeast is peroxidase

yeast. Inactivation ( suspending activity) of this enzyme inactivates other enzymes. To inactivate


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the peroxidase enzyme, it is necessary to heat fruits and vegetables at a temperature above 750 °

C. For fruits rich in carbohydrates (potatoes...): blanching increases the porosity of vegetables

due to the hydrolysis of pectin, causing a break in the bond between cell membranes.

The gelatinization of starch during blanching also speeds up the drying process. For vegetables

containing pigments (carrots, peas, plums…), blanching preserves the color, limits discoloration

or fading.

For fruits and vegetables with a thin wax layer on the surface (plums, lychees...), blanching loses

the wax layer, creating tiny pains on the surface, thus enhancing the process of moisture

exchange between the fruit and the lips of the surrounding field, resulting in a shorter drying time.

2.

Chemical treatment

To prevent oxidation during drying, antioxidants such as sulfuric acid, ascorbic acid, sulfuric acid

and sodium salts of sulfuric acid (such as metabanesulfite, bisunite, sulfite) are usually used.

Citric acid prevents discoloration without glaze. Sulfuric acid and its sodium salts have a strong

reducing effect, which affects the oxidative enzyme activity group and slows down the enamel

coloring reaction. In addition, they also prevent the formation of melanoidin (a substance that

causes darkening) and stabilize vitamin C, preventing its absorption. The minimum SO2 content

for oxidation resistance is 0.02% (by weight).

3.

Drying temperature

Vegetables and fruits are poor heat-resistant products: at temperatures above 900°C, fructose

begins to caramelize, melanoidin reactions occur, and strong polymerization of polymers occurs.

At even higher temperatures, vegetables can burn. Therefore, the moderate drying mode is most

often used for drying vegetables and fruits. Depending on the type of material, the drying

temperature should not exceed 80 - 900°C. For blanched fruits and vegetables, to kill yeast, the

initial drying can be brought to 1000°C after several hours of lowering to the appropriate

temperature.

The drying process depends on the rate of temperature increase of the drying material. If the rate

of heat increase is too high, the fruit surface will harden and prevent moisture from escaping.

Conversely, if the growth rate is slow, the intensity of moisture removal is weak.

4.

Air humidity

To improve the ability of air to absorb moisture, its relative humidity must be reduced. Drying is

a method of increasing the hygroscopic capacity of air by increasing the temperature.

Typically, the air entering the oven has a humidity of 10-13%. If the humidity is too low, the

vegetables will absorb or form a dry crust on the surface, which will negatively affect subsequent

evaporation. But if the humidity is too high, the drying speed will decrease.

When the air comes out of the oven, it carries the moisture of the fresh vegetables, so the

humidity increases (usually about 40-60%). If the exhaust air is too low, it will use energy;

conversely, if it is too high, it is easy to get dew, which will damage the drying products. It

regulates the humidity of the exhaust air by adjusting the speed of its circulation and the amount

of fresh vegetables contained in the oven.

Infrared drying The most relevant and promising method at the moment is drying food products

using infrared radiation. Infrared radiation of solids is caused by the excitation of molecules and

atoms of the div due to their thermal motion. When infrared radiation is absorbed by the

irradiated div, the thermal motion of atoms and molecules in it increases, which causes its

heating. Energy is transferred from a div with a high potential for heat transfer to a div with a

lower potential. For food products, the penetration depth of infrared rays reaches 6 - 12 mm. A

small part of the radiation energy penetrates to this depth, but the temperature of the layer lying at

a distance of 6-7 mm from the surface of the material increases much more intensively than with

convective heating. Short-wave infrared rays have a stronger effect on food products both due to


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the greater penetration depth and a more effective effect on the molecular structure of the

products.

Infrared drying of food products, as a technological process, is based on the fact that infrared

radiation of a certain wavelength is actively absorbed by water contained in the product, but is

not absorbed by the tissue of the product being dried, so moisture removal is possible at a low

temperature (40-60 degrees Celsius), which allows almost complete preservation of vitamins,

biologically active substances, natural color, taste and aroma of the products being dried.

Equipment for drying vegetables and fruits, meat and fish, grain, cereals and other food and non-

food materials based on the use of infrared radiation is the most promising at present.

Drying products using this technology allows preserving the content of vitamins and other

biologically active substances in the dry product at a level of 80-90% of the original raw material.

With a short soaking (10-20 min.), the dried product restores all its natural organoleptic, physical

and chemical properties and can be consumed fresh or subjected to any type of culinary

processing. Drying products (drying vegetables and fruits, drying fish, meat, cereals, etc.) in this

way makes it possible to produce a variety of instant food concentrates: first, second, third

courses, snacks, porridges, cereals, vegetable and fruit powders that are used in the bakery,

confectionery industry, as a component of dry baby food mixtures. Compared to traditional

drying, vegetables processed by infrared drying after restoration have taste qualities that are as

close as possible to fresh ones. In addition, powders that have undergone infrared drying have

anti-inflammatory, detoxifying and antioxidant properties. The use of products that have

undergone infrared drying in the dairy, confectionery, and bakery industries makes it possible to

expand the range of food products with specific taste properties. Infrared drying produces

products that do not contain preservatives or other foreign substances; these products are not

exposed to harmful electromagnetic fields and radiation. Infrared radiation itself is harmless to

the environment and humans, as is the equipment that uses it for drying fruits, equipment for

drying vegetables, meat, fish, grain, cereals, etc.

The dried product is not critical to storage conditions and is resistant to the development of

microflora. Dried products can be stored for up to a year without special packaging (at low

ambient humidity), while the loss of vitamins is 5-15%. In a sealed container, the dried product

can be stored for up to two years. Drying products reduces their volume by 3-4 times, and their

weight by 4-8 times compared to the original raw material (depending on its type). The dried

product restored by soaking in water can be subjected to any traditional culinary processing:

boiling, frying, stewing, and can also be eaten raw or dry.

However, not only the properties of the resulting dried products deserve attention, but also the

features of the equipment for drying products using infrared radiation and technological

processes based on this principle. The technology of infrared drying of wet products allows

almost 100% use of the energy supplied to the dried product.

Since the water molecules in the product absorb infrared rays and, when excited, heat up, that is,

unlike all other types of drying, the energy is supplied directly to the water of the product, which

achieves high efficiency, then with such heat supply there is no need to significantly increase the

temperature of the product being dried, and the drying process can be carried out at a temperature

of 40-60 degrees. Such drying of the product provides two advantages: firstly, at such

temperatures the product is maximally preserved: cells are not torn, vitamins are not killed, sugar

is not caramelized; secondly, low temperatures do not heat the drying equipment, that is, there is

no heat loss through the walls, ventilation. At the same time, infrared radiation at a temperature

of 40-60 degrees allows you to destroy all microflora on the surface of the product, making the

dried product almost sterile.


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In addition to all of the above, the drying equipment is universal and allows processing any plant

and animal products to obtain quickly regenerated dry products. Vegetable drying equipment,

fruit drying equipment, as well as all drying equipment used in this type of drying vegetables and

fruits and other products, have the following advantages: the lowest specific energy consumption

per 1 kg of evaporated moisture; less than 1 kW.h / kg (two times less than any drying units);

drying of products is carried out at a low temperature - 50-60 degrees Celsius; drying of products

is carried out at a high speed - 30-200 min; simplicity and reliability, low price and high payback.

Dried fruits

are

a completely natural product, which does not contain dyes, stabilizers,

emulsifiers, nitrites and artificial additives. In fact, these are the same fruits, only without water.

Of course, during the drying process, some vitamins are inevitably lost, but only some. While

valuable microelements such as calcium, iron, sodium and magnesium, as well as fiber and pectin,

are preserved in full.

Therefore, dried fruits are a real natural concentrate of useful substances. For example, just 50 g

of dried cherries can satisfy the daily requirement for cobalt, vitamin B6 and magnesium, and

several dried apricots - for potassium and iron.

Drying fruits is an inexpensive and simple way to store them. Dried fruits largely preserve the

vitamins that are contained in fresh fruits, they are used for therapeutic nutrition for diseases of

the heart, kidneys, liver, stomach.

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eISSN :2394-6334 https://www.ijmrd.in/index.php/imjrd Volume 12, issue 05 (2025)

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Библиографические ссылки

KOBILOV, H., & RUSTAMOV, A. A. O. G. L. (2025). IMPROVEMENT OF THE INFORMATION SYSTEM FOR CONTROLLING THE ACTIVITIES OF TEACHERS IN THE HIGHER EDUCATION SYSTEM ON KPI WITH THE HELP OF ARTIFICIAL INTELLIGENCE ELEMENTS. JOURNAL OF PEDAGOGICAL RESEARCH, 2(2), 309-312.

KOBILOV, H., & RUSTAMOV, A. A. O. G. L. (2025). AUTOMATED SYSTEM FOR CALCULATING AND VERIFYING THE SCHEDULE AND TICKET FOR ADDRESS-RELATED PUBLIC TRANSPORT. JOURNAL OF PEDAGOGICAL RESEARCH, 2(2), 253-255.

Ramazon o‘g‘li, I. S., Sayidovich, N. M., Khalilovich, Q. H., & Nasillo o‘g‘li, S. A. (2024). IMITATION MODEL OF THE CRYSTALLIZATION PROCESS OF SODIUM SILICATE PENTAHYDRATE PRODUCTION FROM LIQUID GLASS. YANGI O ‘ZBEKISTAN, YANGI TADDQIQOTLAR JOURNAL, 1(3), 128-134.

Kobilov, K., & Sharipova, N. (2024). Systematic analysis of briquette mass pressing equipment approach. YASHIL IQTSADIYOT VA TARAKQIYOT, 2(9).

Nasillo o‘g‘li, S. A. (2023). COMPUTER MODELING OF SHELL-TUBE HEAT EXCHANGER DEVICE IN OIL REFINING TECHNOLOGICAL SYSTEM.Ethiopian International Journal of Multidisciplinary Research, 10(11), 338-343.

Ibragimov, U. M., Qobilov, H. X., & Ismoilov, R. R. (2023). INSPECTION OF CONVEYOR BELT RESISTANCE TO VEGETABLE WEIGHT IN VEGETABLE SORTING PROCESS THROUGH SIMULATION OF SOLIDWORKS CAD/CAM/CAE SYSTEM. Oriental renaissance: Innovative, educational, natural and social sciences, 3(4), 438-445.

Jo‘Rayev, X. F., Qobilov, H. X., & Jo‘Rayev, M. T. (2023). CREATION AND SIMULATION OF DETAILS OF DEVICE IN COAL FUEL SMOKE PURIFICATION PROCESS IN (CAD/CAM/CAE) SYSTEM. Oriental renaissance: Innovative, educational, natural and social sciences, 3(4), 474-481.

Abidov, K. Z., Qobilov, H. X., & Isroilov, A. A. (2023). CREATION OF DETAILS OF THE EQUIPMENT IN THE TECHNOLOGICAL PROCESS OF DRYING PAPER WEAVE IN THE CELLULOSE-PAPER INDUSTRY IN THE SOLIDWORKS (CAD CAM CAE) SYSTEM. Oriental renaissance: Innovative, educational, natural and social sciences, 3(4), 686-692.

Qobilov, H. X., & Rakhmonkulova, X. O. (2023). ANALYSIS OF THE PROCESS OF COMBINED DRYING OF TOMATO SEEDS. Oriental renaissance: Innovative, educational, natural and social sciences, 3(9), 72-78.

Kobilov, K. (2022, December). Laboratory research of coal briquette quality indicators. In IOP Conference Series: Earth and Environmental Science (Vol. 1112, No. 1, p. 012007). IOP Publishing.