Authors

  • Kahramonjon Mirzaev
    Andijan state technical institute, Uzbekistan

DOI:

https://doi.org/10.71337/inlibrary.uz.jasss.133741

Keywords:

liquefaction furnace processing corrosion resistance charge alloy white cast iron temperature structure.

Abstract

Parts used in production are subject to various mechanical loads. If the properties of the part are not commensurate with this load, the service life of the part will not meet the level of demand or economic performance. A number of research institutions and research laboratories around the world are carrying out a number of research activities aimed at reducing the cost of parts and increasing the service life of parts. In particular, Uzbek researchers are conducting research to increase the corrosion resistance of abrasive surfaces.

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METHOD OF INCREASING THE WEAR RESISTANCE OF WORKING SURFACES

Mirzaev Kahramonjon Sultanovich

Andijan state technical institute, Uzbekistan

Annotation:

Parts used in production are subject to various mechanical loads. If the

properties of the part are not commensurate with this load, the service life of the part will not

meet the level of demand or economic performance. A number of research institutions and

research laboratories around the world are carrying out a number of research activities aimed

at reducing the cost of parts and increasing the service life of parts. In particular, Uzbek

researchers are conducting research to increase the corrosion resistance of abrasive surfaces.

Keywords:

liquefaction, furnace, processing, corrosion resistance, charge, alloy, white cast

iron, temperature, structure.

Introduction:

Uzbek and foreign products for the production of load-bearing structures (composites),

physical and mechanical properties, special steel resistant structures - na ryadu so sjijjeniem

and

obogascheniem

shikhty

girovannymi

po

chemical

composition

alloys,

sovershenstvovanstvuetsya formo technology, a takje otrabotka modev crystallization of

metals and crystallizers, and vnepechnoy obrabotki jidkogo metalla.

Vmeste s tem, rassmotrim vozdeystvie Cr, Ni i drugix legiruemyx elementov na splavy.

Alloyed white cast iron has high operational properties, from which it is possible to get

quality ignition. In the result of alloying, different alloying elements, and total number and

chrome, ego alloy properties increase and depend on the number of chrome. Krome togo, the

corrosion resistance of alloyed cast iron is very sensitive to the formation of microstructures,

that is, for the purpose of obtaining alloyed white cast iron, only cast iron is required, and the

formation of the structure, which ensures the durability of white cast iron.

Corrozionnaya stoykost chuguna obespechivaetsya karbidom soderjashchim Cr 9.5-15 % (Cr,

Fe) 7 C3, (Cr, Fe) 3 C or Cr 30 % (Cr, Fe) 23 C6. Eto svyazano s tem, chto ethot carbide v

1.5-2.0 times tverje carbide cemented. Drugaya slojnost, svyazannaya s etim, – legirovanie

belyx splavov 3% S s obrazovaniem karbidov v sisteme (Cr, Fe) 7 C3, (Cr, Fe) 3 C, (Cr, Fe)

23 C6. chrome obrazuetsya v predelakh ot 9.5 do 30%.

White pig iron, sodergite, silicon and silicide (FeSi, Fe3SiO2), helps neutralize carbon and

graphite. Poetomu soderjanie silicon v girovannom belom chgune, opredlyaemoe dlya

polucheniya kachestvennyx otlivok, nakhoditsya v predelakh ot 0.8 do 4.6 %.

And manganese increases the stability of the carbide (Fe3C) and prevents the decomposition

of carbon in graphite. Eto udalyaet seru iz chunga iz soedineniya FeS, prevrashchaet ee v slag

MnS i udalyaet chast vrednoy sery iz chuguna. Poetomu rekomenduetsya soderjanie

manganese v girovannom belom chgune 0.5-1.5% dlya polucheniya kachestvennyx splavov.

Krome togo, vajnym yavlyaetsya povyshenie prochnosti legirovannyx belyx chugunov na

osnove termicheskoy obrabotki, tak kak termicheskaya obrabotka pozvolyaet izmenyat ix

mekhanicheskie svoystva v shirokix predelakh. Tselyu termicheskoy obrabotki splavov

yavlyaetsya dovedenie ix mekhanicheskikh i fizicheskikh svoystv do neobhodimogo urovnya

za schet izmeneniya ix vnutrenney strukturiya.


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Thermal processing of alloys shows four fundamental phase transitions according to diagram

G'e-G'e3S:

1) When heating the alloy above the phase transition, A1 pearlite decomposes into austenite:

G'e

a

( S

)+

G'e

3

S → G'e

g

(S)

2) Pri okhlajdenii austenita do temperature nije linii phasovogo prekhoda A1 austenite

raspadaetsya na pearlite:

G'e

γ

(S)

→ G'e

α

(S

)

+ G'e

3

S

3) austenite decays to martensite at nije temperatura metastabilnogo ravnovesiya:

G'e

γ

(S)

→ G'e

α

(S

)

4) at low temperature martensite raspadaetsya na pearlite:

Ge

α

(S

)

→ G'e

α

(S

)+

G'e

3

S

Study method

For determining the properties and chemical composition of the images, a scanning electron

microscope (SEM) Empyrean Malvern Panalytical and a complex scanning electron

microscope Carl Zeiss EVO-MA-10 were used.

The reason for setting the time setting is the output of the rotors and spare parts of the high-

friction rotors and pump crushers CEMCO and BARMAK, the operating conditions of the

centrifugal force in the crushing of ore and the production conditions of the NMZ Navoiyskoy

GMK are studied and analyzed. A certain number of predlozhenii i zadach po uvelicheniyu

sroka slujby detaley za schet obespecheniya prochnosti poverkhnostey, skolnykh k korrozii i

rastreskivaniyu pri bolshih nagruzkax.

Conducted analysis of scientific and research work on corrosion-resistant alloyed alloys and

basic domestic and industrial products, as well as scientific and laboratory production and

service of lithium details of corrosion-resistant alloyed white cast iron.

For the purpose of ensuring the durability of the rotors of pumps and crushers under high

tension, the result is white cast iron, chemical composition of cast iron for the production of

alloyed white cast iron with stable structural corrosion resistance and an increase in mass of

alloying elements based on 3-4%. Predvaritelnye results show, chto issledovaniya and etoy

oblasti may give ojidaemye results.

S tselyu polucheniya stable konstruktionno-aloirovannogo belogo chuguna v laboratorii

Tashkentskogo gosudarstvennogo teknicheskogo universiteta imenni I.A. Karimova

razrabotany regime izvlecheniya jidkogo metalla v pechi i kristalizatsii v kristalizatore.

Dlya uluchsheniya vnutrenney struktur, physiko-mechanicheskikh svoystv splavov,

poluchennyx metodom litya, primenyalis sovremennye effektivnye metody termicheskoy

obrabotki.

Cast iron corrosion-resistant alloyed white cast iron and osnonom otlivayut iz girovannogo

belogo guna dlya ivyleniyenyx sroka slujby tyajelonagrujennyx rotorov zapasnyx chastey

nasov i centrobejnyx crusher CEMCO i BARMAK v tselyakh proizvodstva, chemical

composition of shikhtovogo material byl obogashchen alloying elements.

Do i posle projection of thermo-processed images along the geometric vertical and horizontal

plane, t. e. rastoyaniy medu soovtvetstvuyushchimi dochkami na ploskoy i horizontirovannoy


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poverkhnosti object, determined with the help of an electronic microscope, scanning analysis

of image elements. Poverkhnost obekta postoyanno issleduetsya elektronnymi luchami, chast

izbrazheniya, formiruemaya mikroskopom. Krome togo, kajdaya tochka na poverkhnosti

obekta oboznachaetsya sootvetstvuyushchey tochkoy na izobrazhenii, formiruemom v vide

mikroskopa. Pri vzaimodeystvii elektronnyx luchey s poverkhnostyu obekta odnovremenno

voznikaet neskolk ovetnyx signalov. And it depends on how much the detector signal is input,

and the microscopic treatment is simple and has several sharp images.

Fig. 1. Do the thermal processing of the alloy with a

300X32N2M2TL microscope ×100 SEM Zeiss EVO MA

Element analysis.

Fig.2 Scanning electron microscope analysis of elements for thermal processing of alloyed

white cast iron brand 300X32H2M2TL

.


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Fig. 3 After thermal processing of the alloy, 300X32N2M2TL

with a glass microscope ×100 SEM Zeiss EVO MA

Element analysis.

Conclusion

Po rezultatam issledovaniya byli sdelany sleduyushchie vyvody:

- the development of technology to increase the service life of the working surface, which is

based on tselenapravlennoy crystallization;

- For proizvodstva stable constructional white cast iron enrichment of chemical composition

of slag alloying elements in front of loading and furnace slujit povysheniyu economic

efficiency;

- pre-heated shafts for the temperature of the product are high, vykhodyashchix iz topki,

pozvolyaet uvelichit energosberezhenie.

LITERATURE

1. VA Mirbaboyev. Technology of construction materials. Tashkent-“O' Uzbekistan”-2004.

148, 157, 162 p.

2. Coarsening kinetics and strengthening mechanisms of core-shell nanoscale precipitates in

Al-Li-Yb-Er-Sc-Zr alloy(Article) Wang, Ya, Zhang, Sa, Wu, Ra,b, Turakhodjaev, Nc,

Hou, La, Zhang, Ja, Betsofen, Sd 2021 Journal of Materials Science and Technology 61,

p. 197-203

3. High-strength, ductility and modulus Al–Li/B4C composite with near nanostructure

produced by accumulative roll bonding (Article) Wang, Y., Zhong, F., Wu, R., Wu, H.,

Turakhodjaev, N., Kudratkhon, B., Sun, Hou, L., Zhang, Li, X., Zhang, M. Wang, Y.,

Zhong, F., Wu, R., (...), Li, X., Zhang, M. 2020 Journal of Alloys and Compounds

834,155105

4. Concurrently improving uniform elongation and strength of ultrafine-grained Al–2Li

alloy(Article) Wang, Y., Zhang, S., Wu, R., Turakhodjaev, N., Zhang, J., Liu, M.,

Mardonakulov, S. View Correspondence (jump link)


background image

Volume 15 Issue 08, August 2025

Impact factor: 2019: 4.679 2020: 5.015 2021: 5.436, 2022: 5.242, 2023:

6.995, 2024 7.75

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309

5. Microstructure and mechanical properties of ultra-lightweight Mg-Li-Al/Al-Li composite

produced by accumulative roll bonding at ambient temperature(Article) Wang, Ya, Liao,

Ya, Wu, Ra,b , Turakhodjaev, Nc, Chen, Hd, Zhang, Ja, Zhang, Ma,b, Mardonakulov,

Sa,c View Correspondence (jump link) Materials Science and Engineering A 787,139494

6. Ways to increase the strength of shaftgear teeth working in a highly abrasive grinding

environment(Article)(Otkrytyy dostup) Nodir, T., Shukhrat, C., Nargiza, S.,

Kulmukhammad, C. Journal of Critical Reviews 7(7), p. 904-907

7. Analysis of technological solutions for reducing the copper concentration in slags from

oxygen-flare smelting of copper sulfide concentrates(Review) Turakhodjaev, N.,

Tursunbaev, S., Tashbulatov, S., Kuchkorova, M. View Correspondence (jump link)

Journal of Critical Reviews 7(5), p. 449-452

References

VA Mirbaboyev. Technology of construction materials. Tashkent-“O' Uzbekistan”-2004. 148, 157, 162 p.

Coarsening kinetics and strengthening mechanisms of core-shell nanoscale precipitates in Al-Li-Yb-Er-Sc-Zr alloy(Article) Wang, Ya, Zhang, Sa, Wu, Ra,b, Turakhodjaev, Nc, Hou, La, Zhang, Ja, Betsofen, Sd 2021 Journal of Materials Science and Technology 61, p. 197-203

High-strength, ductility and modulus Al–Li/B4C composite with near nanostructure produced by accumulative roll bonding (Article) Wang, Y., Zhong, F., Wu, R., Wu, H., Turakhodjaev, N., Kudratkhon, B., Sun, Hou, L., Zhang, Li, X., Zhang, M. Wang, Y., Zhong, F., Wu, R., (...), Li, X., Zhang, M. 2020 Journal of Alloys and Compounds 834,155105

Concurrently improving uniform elongation and strength of ultrafine-grained Al–2Li alloy(Article) Wang, Y., Zhang, S., Wu, R., Turakhodjaev, N., Zhang, J., Liu, M., Mardonakulov, S. View Correspondence (jump link)

Microstructure and mechanical properties of ultra-lightweight Mg-Li-Al/Al-Li composite produced by accumulative roll bonding at ambient temperature(Article) Wang, Ya, Liao, Ya, Wu, Ra,b , Turakhodjaev, Nc, Chen, Hd, Zhang, Ja, Zhang, Ma,b, Mardonakulov, Sa,c View Correspondence (jump link) Materials Science and Engineering A 787,139494

Ways to increase the strength of shaftgear teeth working in a highly abrasive grinding environment(Article)(Otkrytyy dostup) Nodir, T., Shukhrat, C., Nargiza, S., Kulmukhammad, C. Journal of Critical Reviews 7(7), p. 904-907

Analysis of technological solutions for reducing the copper concentration in slags from oxygen-flare smelting of copper sulfide concentrates(Review) Turakhodjaev, N., Tursunbaev, S., Tashbulatov, S., Kuchkorova, M. View Correspondence (jump link) Journal of Critical Reviews 7(5), p. 449-452