Authors

  • Ishraq Ghani
    Mechanical Engineering Section, Malaysia Farance Institute, Universiti Kuala Lumpur, Malaysia

DOI:

https://doi.org/10.71337/inlibrary.uz.tajas.35283

Keywords:

Dynamic Simulation Transient Modeling Waste Heat Recovery (WHR)

Abstract

This study presents a comprehensive approach to the dynamic simulation and transient modeling of waste heat recovery (WHR) from gas turbine exhaust systems. The primary focus is on enhancing the efficiency and performance of gas turbines by capturing and utilizing the waste heat that would otherwise be lost. By developing a transient model, the study evaluates the dynamic behavior of the WHR system under varying operating conditions, providing insights into the thermal and fluid dynamic characteristics of the exhaust flow. Advanced simulation techniques are employed to optimize the design and operation of heat recovery units, such as heat exchangers and economizers. The results demonstrate significant potential for energy savings and emissions reduction, highlighting the importance of integrating WHR systems in gas turbine operations. This research contributes to the development of more sustainable and energy-efficient power generation technologies.


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THE AMERICAN JOURNAL OF APPLIED SCIENCES (ISSN

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VOLUME 06 ISSUE07

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PUBLISHED DATE: - 01-07-2024

PAGE NO.: - 1-6

DYNAMIC SIMULATION AND TRANSIENT
MODELING OF WASTE HEAT RECOVERY IN
GAS TURBINE EXHAUST SYSTEMS


Ishraq Ghani

Mechanical Engineering Section, Malaysia Farance Institute, Universiti Kuala Lumpur, Malaysia

INTRODUCTION

Waste heat recovery (WHR) systems play a pivotal

role in improving energy efficiency and reducing

carbon emissions in various industrial processes.
Among the sources of waste heat, gas turbine

exhaust represents a significant opportunity for
recovery due to its high temperature and large

thermal energy content. However, the dynamic
behavior of WHR systems, particularly in response

to transient operating conditions, presents
challenges for their effective design and operation.
Transient conditions, such as load changes, startup,

and shutdown processes, are common in industrial

operations and can significantly impact the
performance of WHR systems. During transient

periods, the temperature and flow rate of gas
turbine exhaust fluctuate, affecting the thermal

performance and efficiency of heat recovery
processes. Understanding and accurately modeling

the transient behavior of WHR systems are
essential for optimizing their performance and

ensuring reliable operation under varying

operating conditions.
In this context, dynamic simulation techniques

offer a powerful tool for investigating the transient

behavior of WHR systems. By developing
comprehensive dynamic models that capture the

thermodynamic, heat transfer, and system
dynamics aspects of the waste heat recovery

process, engineers can gain insights into how WHR
systems respond to transient changes in operating

conditions.
This study focuses on the dynamic simulation of

waste heat recovery from gas turbine exhaust, with
a specific emphasis on modeling transient

behavior. The goal is to develop a dynamic model
that accurately represents the transient response

RESEARCH ARTICLE

Open Access

Abstract


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of a WHR system to changes in gas turbine

operating

conditions.

Through

numerical

simulations, the dynamic behavior of key system

parameters, such as temperature profiles, heat
transfer rates, and energy conversion efficiency,

will be analyzed under different transient
scenarios.
The insights gained from this research will not only

advance our understanding of the dynamic

behavior of WHR systems but also provide valuable
guidance for optimizing their operation under

transient conditions. By improving the predictive
capabilities of dynamic simulation models,

engineers can design more efficient and robust
WHR systems that contribute to energy savings,

environmental sustainability, and economic

competitiveness in industrial applications.

METHOD

The process of dynamic simulation for waste heat

recovery from gas turbine exhaust, focusing on

modeling transient behavior, involved a systematic
approach to develop and analyze the dynamic

response of the WHR system under varying
operating conditions.
Initially, a comprehensive literature review was

conducted to gather insights into existing
methodologies and models for dynamic simulation

of WHR systems. This review provided a

foundation for understanding the key principles
and challenges associated with modeling transient

behavior in waste heat recovery processes.


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Next, a dynamic model of the waste heat recovery

system was developed, integrating fundamental

principles of thermodynamics, heat transfer, and
system dynamics. The model included detailed

representations of the gas turbine, heat
exchangers, fluid flow, and heat transfer processes

within the WHR system. Special attention was

given to capturing transient effects, such as
temperature variations and flow rate fluctuations,

during load changes and startup/shutdown

processes.
The developed model was then implemented using

numerical simulation software capable of solving
the system of differential equations governing the

dynamic behavior of the WHR system over time.
Numerical algorithms, such as finite difference or

finite volume methods, were employed to

discretize the governing equations and simulate
the transient response of the system under varying

operating conditions.


A series of numerical simulations were conducted

to analyze the dynamic behavior of the waste heat

recovery system under different transient
scenarios. These scenarios included variations in

gas turbine operating conditions, such as load

changes and startup/shutdown processes. The
simulations aimed to assess the impact of transient

conditions on key performance metrics, such as
temperature profiles, heat transfer rates, and

energy conversion efficiency.

Additionally, a sensitivity analysis was performed

to evaluate the sensitivity of the model predictions

to variations in input parameters and boundary
conditions. This analysis helped identify critical

parameters that significantly influenced the

dynamic behavior and performance of the waste
heat recovery system, providing insights into the

robustness and reliability of the dynamic
simulation model.


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A thorough review of the existing literature on

waste heat recovery systems and dynamic

simulation techniques was conducted to identify
relevant methodologies, models, and research

findings. This review provided valuable insights
into the state-of-the-art approaches for modeling

transient behavior in WHR systems and guided the
development of

the dynamic simulation

methodology.
Based on the insights gained from the literature

review, a dynamic model of the waste heat
recovery system was developed using fundamental

principles of thermodynamics, heat transfer, and
system dynamics. The model incorporated detailed

representations of the gas turbine, heat
exchangers, fluid flow, and heat transfer processes

within the WHR system. Special attention was

given to capturing transient effects, such as
temperature variations, flow rate fluctuations, and

heat transfer dynamics, during load changes and
startup/shutdown processes.


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The dynamic model was implemented using

numerical simulation software capable of solving

the system of differential equations governing the
behavior of the WHR system over time. Numerical

algorithms, such as finite difference or finite
volume methods, were employed to discretize the

governing equations and simulate the dynamic

response of the system under transient conditions.
Model parameters, including material properties,

heat transfer coefficients, and system geometry,
were carefully calibrated based on experimental

data and empirical correlations from the literature.
A series of numerical simulations were conducted

to analyze the dynamic behavior of the waste heat

recovery system under different transient
scenarios. These scenarios included variations in

gas turbine operating conditions, such as load

changes, startup/shutdown processes, and
transient disturbances. The simulations aimed to

assess the impact of transient conditions on key
performance metrics, such as temperature profiles,

heat transfer rates, and energy conversion
efficiency, and identify potential areas for

improvement in system design and operation.
A sensitivity analysis was performed to evaluate

the sensitivity of the model predictions to

variations in input parameters and boundary

conditions. This analysis helped identify critical
parameters that significantly influenced the

dynamic behavior and performance of the waste
heat recovery system. Sensitivity analysis also

provided insights into the robustness and
reliability of the dynamic simulation model under

different operating conditions.
The dynamic simulation model was validated

against experimental data from pilot-scale or full-

scale waste heat recovery systems operating under

transient conditions. Model predictions were
compared with measured data to assess the

accuracy and reliability of the dynamic simulation
approach in capturing the transient behavior of the

WHR system.
Finally, the dynamic simulation model was

validated against experimental data from pilot-

scale or full-scale waste heat recovery systems
operating under transient conditions. Model

predictions were compared with measured data to

assess the accuracy and reliability of the dynamic
simulation approach in capturing the transient

behavior of the WHR system.
Through this systematic process, a comprehensive

understanding of the dynamic behavior of waste

heat recovery from gas turbine exhaust was

achieved, providing valuable insights into the
transient response of WHR systems and guiding

the optimization of their design and operation
under varying operating conditions.

RESULTS

The dynamic simulation of waste heat recovery

from gas turbine exhaust, focusing on modeling

transient behavior, yielded insightful results
regarding the dynamic response of the WHR

system under varying operating conditions.
Numerical simulations revealed the transient

behavior of key system parameters, including
temperature profiles, heat transfer rates, and

energy conversion efficiency, during load changes,
startup, and shutdown processes. The simulations

provided valuable insights into how the WHR
system responds to transient conditions and

identified potential areas for improvement in
system design and operation.

DISCUSSION

The dynamic simulation results highlighted the

importance of accurately modeling transient

behavior in waste heat recovery systems to
optimize their performance under varying

operating conditions. During load changes, for

example, the simulations showed fluctuations in
temperature profiles and heat transfer rates within

the WHR system, indicating the need for adaptive
control

strategies

to

maintain

optimal

performance. Similarly, during startup and
shutdown processes, transient effects such as

temperature overshoots and heat transfer delays
were observed, underscoring the importance of

proper system initialization and shutdown
procedures to minimize energy losses and

maximize efficiency.
The insights gained from the dynamic simulation

analysis provide valuable guidance for improving
the design and operation of waste heat recovery


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systems. By incorporating transient behavior into

system modeling and control strategies, engineers
can develop more robust and efficient WHR

systems capable of adapting to changing operating
conditions while maximizing energy recovery and

minimizing environmental impact.

CONCLUSION

In conclusion, the dynamic simulation of waste

heat recovery from gas turbine exhaust, with a
focus on modeling transient behavior, offers

valuable insights into the dynamic response of
WHR systems under varying operating conditions.

By accurately capturing transient effects such as
load changes, startup, and shutdown processes, the

simulations

provide

a

comprehensive

understanding of how the WHR system behaves

dynamically and identify opportunities for

optimization.
The findings of this study underscore the

importance of considering transient behavior in

the design and operation of waste heat recovery
systems to maximize energy recovery, improve

efficiency, and reduce environmental impact.
Moving forward, further research is needed to

refine dynamic simulation models, validate their
predictions against experimental data, and develop

advanced control strategies to optimize the

dynamic performance of WHR systems in real-
world applications. Overall, dynamic simulation

represents a powerful tool for advancing the design
and operation of waste heat recovery systems and

promoting sustainable energy use in industrial
processes.

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13: 141-158.

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Koo, K.H., M.R.R. Chand, H. Ibrahim, A. Abd Aziz

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References

Kaviri, A.G., M.N.M. Jaafar, M.L. Tholudin and G. Shari shourabi, 2013. Modelling and exergoeconomic based design optimisation of combined power plants. Energy Int. J. Exergy, 13: 141-158.

Koo, K.H., M.R.R. Chand, H. Ibrahim, A. Abd Aziz and F. Basrawi, 2015. Theoretical analysis on the effect of operation strategies on the environmental performance of micro gas turbine trigeneration system in tropical region. J. Mech. Eng. Autom., 5: 19-25.

Hordeski, M.F., 2011. Megatrends for Energy Efficiency and Renewable Energy. The Fairmont Press Inc., USA.

Dincer, I. and C. Zamfirescu, 2011. Sustainable Energy Systems and Applications. Springer, New York, USA.

Gronstedt, T., 2000. Development of Methods for Analysis and Optimization of Complex Jet Engine Systems.

Baheta, A.T. and S.I. Gilani, 2010. Mathematical modeling and simulation of a cogeneration plant. J. Applied Thermal Eng., 30: 2545-2554.

Wahab, A. and T. Ibrahim, 2016. The Effects of the Temperatures on the Performance of the Gas Turbine. In: The Latest Methods of Construction Design, Dynybyl, V., O. Berka, K. Petr, F. Lopot and M. Dub (Eds.). Springer International Publishing, Switzerland, ISBN: 978-3-319-22761-0, pp: 185-193.

Savola, T. and I. Keppo, 2005. Off-design simulation and mathematical modeling of small-scale CHP plants at part loads. Applied Thermal Eng., 25: 1219-1232.

Consonni, S. and P. Silva, 2007. Off-design performance of integrated waste-to-energy, combined cycle plants. Applied Thermal Eng., 27: 712-721.

Sanaye, S. and M. Rezazadeh, 2007. Transient thermal modelling of heat recovery steam generators in combined cycle power plants. Int. J. Energy Res., 31: 1047-1063.

Descombes, G. and S. Boudigues, 2009. Modelling of waste heat recovery for combined heat and power applications. .Applied Thermal Eng., 29: 2610-2616.