Helical springs are fundamental components in various engineering applications, and optimizing their performance is crucial for enhancing overall system efficiency and reliability. This study investigates the impact of slender wire diameters on the performance of intelligent helical springs. Through experimental analysis and computational modeling, the mechanical behavior of helical springs with different wire diameters is examined, focusing on factors such as stiffness, fatigue life, and energy absorption capacity. The findings shed light on the trade-offs between wire diameter, spring compactness, and performance metrics, offering insights into the design and optimization of helical springs for diverse applications.
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