Authors

  • Qodirjon Toshmirzayev
    Assistant, Department of Natural Fibers, Fergana State Technical University, Fergana, Uzbekistan
  • Mohira Hakimova
    Student, Fergana State Technical University, Fergana, Uzbekistan

DOI:

https://doi.org/10.71337/inlibrary.uz.journal-science-innovative.81928

Keywords:

UXK equipment large dirt saw drum seeded cotton.

Abstract

The abundance of large and small impurities in cotton and the low efficiency of cotton cleaning and drying technology lead to low quality and high cost of the obtained cotton products. As a result, the prices of cotton products and the indicators of income and net profit are low. Accordingly, the development of new methods of cleaning raw cotton from impurities and resource-saving equipment and technologies with high productivity is one of the important tasks.


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“JOURNAL OF SCIENCE-INNOVATIVE RESEARCH IN

UZBEKISTAN” JURNALI

VOLUME 3, ISSUE 04, 2025. APRIL

ResearchBib Impact Factor: 9.654/2024 ISSN 2992-8869

530




IMPROVING PRODUCT QUALITY BY IMPROVING THE UXK

TYPE EQUIPMENT FOR SEPARATING LARGE IMPURITIES FROM

COTTON SEEDS

Toshmirzayev Qodirjon Odiljonovich

Assistant, Department of Natural Fibers, Fergana State Technical University,

Fergana, Uzbekistan

Hakimova Mohira

Student, Fergana State Technical University, Fergana, Uzbekistan


Abstract

The abundance of large and small impurities in cotton and the low efficiency

of cotton cleaning and drying technology lead to low quality and high cost of the
obtained cotton products. As a result, the prices of cotton products and the indicators
of income and net profit are low. Accordingly, the development of new methods of
cleaning raw cotton from impurities and resource-saving equipment and
technologies with high productivity is one of the important tasks.

Keywords:

UXK equipment, large dirt, saw drum, seeded cotton.

Introduction

To clean cotton seed from various impurities, the type of technological

equipment is selected taking into account their (mixtures') physical and mechanical
properties. For example, a section of sawn drums is used to separate large impurities
from cotton seed.

The efficiency of cleaning cotton seeds from impurities depends on the method

of action of the equipment on the cotton seeds: shaking the cotton seeds on a mesh
surface or grate, mixing the air flow during cleaning, and how the cotton seeds are
combed into the sawn drums. The effect of cleaning equipment working elements
on cotton seeds depends on a number of factors: the efficiency of the equipment, the
speed of rotation of the working parts, the technological gaps between the working
elements, their structure, and the number of times the cotton seeds are cleaned.


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“JOURNAL OF SCIENCE-INNOVATIVE RESEARCH IN

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The UXK equipment is used to separate large impurities from cotton seeds. The

UXK-unit sections can be of three types: UXK.01-initial section, UXK.02-middle
section, UXK.03-final section.

The difference between them is that while the UXK.01 section has supply

rollers, the UXK.03 section has a closed chute where the cleaned cotton exits the
machine.

The UXK.02 section is designed to connect additional sections on both sides,

and the number of sections in the unit can be increased or decreased due to this
middle section (Figure 1). When cleaning selected varieties of cotton that are

difficult to clean, the number of sections in the unit is increased to 6

7. For example:

The KOGT complex is used for these difficult-to-clean cotton varieties.

Figure 1. The UXK complex is constructed on the basis of connecting the

UXK sections (A, B, V) with each other using EN-078 pile blocks (G).


While the UXK type cleaner operating in cotton ginning plants has a number

of advantages, this equipment also has technical problems, which are as follows:

• The UXK cotton ginning machine consumes a lot of electricity;
• Although this cleaner is designed to clean small and large impurities from

cotton, it is designed to clean cotton with a 4-4.5% impurity content picked by hand.
It cannot clean cotton with a 10-18% impurity content picked by machine to the
standard rate. This is a big problem.

In order to positively resolve the problems, it is necessary to design a modern,

innovative cotton cleaning device.


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“JOURNAL OF SCIENCE-INNOVATIVE RESEARCH IN

UZBEKISTAN” JURNALI

VOLUME 3, ISSUE 04, 2025. APRIL

ResearchBib Impact Factor: 9.654/2024 ISSN 2992-8869

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Figure 2. Drum with pegs.

1-drum with rubber coating, 2-rubber coating, 3- 100mm metal pipe.


The cotton enters the hopper of the machine and is directed through the feeder

to a drum with rubber-coated pegs rotating towards each other. The peg drum is
placed at a 15

o

slope, and the cotton is thoroughly shaken as it is directed from top

to bottom, and the cleaning efficiency is high. Small impurities separated from the
cotton are thrown out through the mesh surface. Solar panels are installed on the top
of the device, and alternative electrical energy heats the radiators and provides hot
air to the inside of the device. The cotton inside the device is cleaned with high
efficiency as a result of heating and thorough shaking. The drum pegs are covered
with a rubber coating, so that the cotton does not cause mechanical damage to the
cotton when the pegs hit it during operation.

Conclusion

In conclusion, it can be said that a number of works have been carried out to

improve the efficiency of the machine that cleans cotton from large impurities.
Along with the cleaning efficiency of the machine, research has also been conducted
to ensure that cotton does not become mixed with impurities. The results of testing
the device for attaching cotton raw materials to the surface of a sawn drum in
production conditions confirmed the results of practical tests. This article reviews


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“JOURNAL OF SCIENCE-INNOVATIVE RESEARCH IN

UZBEKISTAN” JURNALI

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ResearchBib Impact Factor: 9.654/2024 ISSN 2992-8869

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and analyzes research conducted to improve the design of machines for cleaning
cotton from large impurities.

References:

1.

M. A. Babadjonov, A. P. Parpiyev, M. T. Tillayev «Paxtani dastlabki

ishlash texnologiyasi va jixozlari» Darslik. Toshkent-2013. 122-bet.

2.

Akhmedov, A. A., & Alimov, S. S. (2018). Improving cotton cleaning

technologies at primary processing enterprises.

IOP Conference Series: Materials

Science and Engineering

, 327(2), 022064. https://doi.org/10.1088/1757-

899X/327/2/022064

3.

Rashidov, A. M., & Kurbanov, M. A. (2020). Technological

improvement of equipment for separating large impurities from raw cotton.

International Journal of Innovative Technology and Exploring Engineering

, 9(3),

302–305. https://doi.org/10.35940/ijitee.C8302.019320

4.

Khodjaev, O. T., & Matmuratov, E. A. (2021). Analysis of cotton

processing equipment efficiency in removing mechanical impurities.

Journal of

Mechanical Engineering Research and Developments

, 44(1), 380–389.

5.

Gulyamov, R. A., & Sagdullaev, R. R. (2017). Improving the

operational parameters of cotton cleaning machines.

Applied Mechanics and

Materials

,

869,

573–577.

https://doi.org/10.4028/www.scientific.net/AMM.869.573

6.

Khusanov, B. A., & Nasritdinov, M. A. (2019). Study of the influence

of mechanical impurities on cotton seed quality.

IOP Conference Series: Materials

Science and Engineering

, 537(4), 042005. https://doi.org/10.1088/1757-

899X/537/4/042005

References

M. A. Babadjonov, A. P. Parpiyev, M. T. Tillayev «Paxtani dastlabki ishlash texnologiyasi va jixozlari» Darslik. Toshkent-2013. 122-bet.

Akhmedov, A. A., & Alimov, S. S. (2018). Improving cotton cleaning technologies at primary processing enterprises. IOP Conference Series: Materials Science and Engineering, 327(2), 022064. https://doi.org/10.1088/1757-899X/327/2/022064

Rashidov, A. M., & Kurbanov, M. A. (2020). Technological improvement of equipment for separating large impurities from raw cotton. International Journal of Innovative Technology and Exploring Engineering, 9(3), 302–305. https://doi.org/10.35940/ijitee.C8302.019320

Khodjaev, O. T., & Matmuratov, E. A. (2021). Analysis of cotton processing equipment efficiency in removing mechanical impurities. Journal of Mechanical Engineering Research and Developments, 44(1), 380–389.

Gulyamov, R. A., & Sagdullaev, R. R. (2017). Improving the operational parameters of cotton cleaning machines. Applied Mechanics and Materials, 869, 573–577. https://doi.org/10.4028/www.scientific.net/AMM.869.573

Khusanov, B. A., & Nasritdinov, M. A. (2019). Study of the influence of mechanical impurities on cotton seed quality. IOP Conference Series: Materials Science and Engineering, 537(4), 042005. https://doi.org/10.1088/1757-899X/537/4/042005