Authors

  • U. Аbdullаеv
    Fеrghаnа Stаtе Tесhniсаl Univеrsity

DOI:

https://doi.org/10.71337/inlibrary.uz.jmsi.111653

Abstract

The article presents the results of experimental studies to determine the effect of superplasticizer SDj-3 based on ester polycarboxylate on the porous structure of foam concrete obtained from local industrial waste using lime waste as a secondary resource. It is established that the plasticizer has a significant effect on the porous structure of calcareous foam concrete. It is noted that the additive SDj-3 makes it possible to increase the proportion of closed pores of foam concrete while reducing the volume of open pores and, instead of open capillaries, create a group of evenly distributed small spherical pores, thickening the interporous walls.


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volume 4, issue 4, 2025

839

THE EFFECT OF SUPERPLASTICIZERS ON THE POROUS STRUCTURE OF FOAM

CONCRETE OBTAINED USING LOCAL INDUSTRIAL WASTE AS A SECONDARY

RESOURCE

U.M. Аbdullаеv

Fеrghаnа Stаtе Tесhniсаl Univеrsity

ulugbekabdullayev@gmail.com

,

(

ORCID:0000-0001-6606-5083)

Abstract:

The article presents the results of experimental studies to determine the effect of

superplasticizer SDj-3 based on ester polycarboxylate on the porous structure of foam concrete

obtained from local industrial waste using lime waste as a secondary resource. It is established

that the plasticizer has a significant effect on the porous structure of calcareous foam concrete.

It is noted that the additive SDj-3 makes it possible to increase the proportion of closed pores of

foam concrete while reducing the volume of open pores and, instead of open capillaries, create

a group of evenly distributed small spherical pores, thickening the interporous walls.

Keywords:

foam concrete, calcareous spent foam concrete, pore structure, total porosity, open

porosity, closed porosity, average pore size index, superplasticizer, chemical additive.

Introduction.

In recent years, there has been a growing worldwide interest among

technology scientists and builders in foam concrete based on polished concrete technology [1].

Scientific research works aimed at improving the properties of foam concrete are being carried

out. Currently, a lot of research and development is underway aimed at selecting fillers for the

production of high-quality foam concrete, controlling the formation of structure in a hardening

binder using chemical and mineral additives, optimizing the composition and forming a solid

structure of foam concrete [2-4]. Therefore, it is important to study the physical and technical

properties of foam concrete, to develop a technology for their production, which reduces the

consumption of mineral binders, energy-saving, using local raw materials and secondary

resources.

As is known, the strength of loose concrete depends on the strength of the pore walls and

the overall porosity (density). Suleymanova L. A., Kara K.A. [6-8] and others, it was shown

that the strength of raw concrete is also influenced by the characteristics of the pore structure -

the size of the pores and their statistical size distribution. At the same time, the issues related to

the effect of plasticizing additives on the properties of the porous structure of loose concrete

have not been sufficiently disclosed.

This article describes the results of a study of the superplasticizer sdj-3 based on a

complex polycarboxylate [9] to determine the effect of lime on the pore structure of foam

concrete.

MATERIALS AND METHODS OF RESEARCH.

The research used Portland

cements of the PTS400 D20 brand produced by Kuvasoitsement, which meet the requirements

of GOST 31108-2020.

The porous structure of foam concrete was studied on samples measuring

150x150x150mm, without additives, as well as on samples with chemical additives 0.8; 1.0 and

1.2% SDj-3, hardened for 28 days under normal conditions.

The parameters of the pore structure given in the normative act GOST 12730.4-78 were

the indicators of total porosity (F

um

), open porosity (F

och

), Burke porosity (F

b

), the average pore


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volume 4, issue 4, 2025

840

size index (F) and the pore size uniformity index (α).

THE RESULTS AND THEIR DISCUSSION.

The test results and graphs based on

them are shown in Table 1 and Figure 1,2.

Table 1

Parameters of the porous structure of lime-spent foam concrete samples

Parameters

SDj-3 additional amount,%

0

0,8

1,0

1,2

F

um

67,0

69,0

71,1

70,1

F

och

31,1

24,0

20,1

20,2

F

b

35,9

45,

51,0

49,9

F

1,8

1,5

1,2

1,3

α

0,3

0,7

0,9

0,6

Figure 1. Effect of SDj-3 additive on porosity of calcareous foam

concrete

Figure 2. The effect of the SDj-3 additive on the pore size parameters of lime-spent foam

concrete

The curves shown in Fig.1,2 and the data shown in the table indicate that the structure

of the porous structure of lime-spent foam concrete depends on the amount of complex

chemical additives.

The addition of SDj-3 has practically no effect on the overall porosity of lime-spent

foam concrete, but, with an increase in the volume of open pores, it reduces the proportion of

closed pores. Instead of randomly arranged open pores and capillaries, a group of evenly

distributed small spherical pores is formed in concrete, and the interporous walls thicken (Fig.

3).

a)

b)


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volume 4, issue 4, 2025

841

c)

d)

Figure 3. Without additives (a) microstructure of lime-spent foam concrete with an SDj-3

content of 0.8% (b), 1.0% (c) and 1.2% (d).

As a result of the modification with the addition of SDj-3, small pores of the same size

are formed in lime-spent foam concrete. According to the results of the research, it was shown

that optimization of the porous structure of lime-spent foam concrete can be achieved by

adding the chemical additive SDj-3 in an amount of 1.0% to the weight of Portland cement,

when this amount of the additive is exceeded, open pores of different sizes are formed.

Conclusion.

An analysis of the research results showed that the superplasticizer SDj-3

based on ester polycarboxylate has a great influence on the formation of the pore structure of

lime-spent foam concrete. The parameters of the porous structure make it possible to obtain

lime-spent foam concrete of specified values, which in turn makes it possible to increase the

strength, frost resistance and energy-saving properties of concrete.

Usеd litеrаturе

1.

Thе influеnсе оf suреrрlаstiсizеrs оn thе роrоus struсturе аnd thеrmаl соnduсtivity оf

limе fоаm соnсrеtе wаstе

I Аbdullаеv, U Аbdullаеv Е3S Wеb оf Соnfеrеnсеs 452, 06013

2.

Wаys Оf Fоаm Соnсrеtе Рrоduсtiоn Dеvеlорmеnt

UM Аbdullаеv, IN Аbdullаеv Thе

Аmеriсаn Jоurnаl оf Еnginееring аnd Tесhnоlоgy 3 (7), 9-14

3.

Rеsеаrсh оf рhysiсаl-mесhаniсаl аnd рhysiсаl-сhеmiсаl рrореrtiеs оf fоаm соnсrеtе with

соmрlех роlymеr-minеrаl аdditivе оf а nеw gеnеrаtiоn bаsеd оn lосаl rаw mаtеriаls

M

Mirzаjаnоv, K Mаmаtоv, B Оtаkulоv, N Аbdugаniyеv, U Аbdullаеv, ... Е3S Wеb оf

Соnfеrеnсеs 508, 07003

4.

Study оf thе соmроsitiоn аnd рrореrtiеs оf fоаm соnсrеtе usin g limе (sludgе) wаstе

UM

Аbdullаеv Sресtrum Jоurnаl оf Innоvаtiоn, Rеfоrms аnd Dеvеlорmеnt 23, 89-95

5.

Рhysiсаl аnd thеrmаl insulаtiоn рrореrtiеs оf fоаm соnсrеtе with thе usе оf limе sludgе

(сhеmiсаl wаstе)

I Аbdullаеv, K Mаmаtоv, U Аbdullаеv, B Оtаqulоv, N Аbdugаniеv, ...Е3S

Wеb оf Соnfеrеnсеs 508, 05003

6.

Rеgulаtiоn оf thеrmаl рhysiсаl рrореrtiеs multiсоmроnеnt building mаtеriаls

J.Sаlimjоnоv, K Mаmаtоv, M Kаrimоvа, U Аbdullаyеv, U Nigmаtоv, ...Е3S Wеb оf

Соnfеrеnсеs 538, 01017

7.

Оhаk сhiqindisi vа suреrрlаstifikаtоr bilаn mоdifikаtsiyаlаngаn оhаk сhiqindili


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https://ijmri.de/index.php/jmsi

volume 4, issue 4, 2025

842

kо‘рikbеtоnni ishlаb сhiqаrishgа jоriy еtish I.N.Аbdullаyеv, U.M. Аbdullаyеv 2023/12/14 Tоm

6 №1 846-848

8.

Оhаk сhiqindili kо’рikbеtоnning innоvаtsiоn mоdifikаtsiyаsi, kоmрlеks kimyоviy

qо’shimсhа sdj-3 bilаn

АU Mахmudоviсh Jоurnаl оf Асаdеmiс Rеsеаrсh аnd Trеnds in

Еduсаtiоnаl Sсiеnсеs, 187-191

9.

Mаthеmаtiсаl орtimizаtiоn оf thе соmроsitiоn оf fоаm соnсrеtе with limе

wаstе

Khаmidullо Mаmаtоv, Ulugbеk Аbdullаеv, Humоyun Sultоnоv, Bеgzоd Kоdirоv,

Numаnjоn Аbdugаniеv, Сhyngyz Turаbyеv, Musа Jаlаldinоv Е3S Wеb оf Соnfеrеnсе

587,03009

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Аbdullаyеv, I. N., & Аbdullаyеv, U. M. (2023). Оhаk сhiqindisini (shlаmni) kо

‘рikbеtоngа qо‘llаsh.

Ilmiy–tехnikа jurnаli FеrРI

,

6

, 210-213.

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qilish.

Ilmiy–tехnikа jurnаli FеrРI

, 191-193.

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Аbdullаyеv, I. N. UM Аbdullаyеv Yеngil bеtоnlаr tаrkibi.

Rеsрublikа Ilmiy-аmаliy

kоnfеrеntsiyа NаmMQI

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Аbdullаyеv, I. N., & Аbdullаyеv, U. M. Utilizаtsiyа рrоmыshlеnnых оtхоdоv

(izvеstkоvоgо

оtхоdоv)

v

tsеlyах

рrоizvоdstvа

strоitеlьnоgо

mаtеriаlа,

kаk

реnоbеtоn.

Mеjdunаrоdnаyа nаuсhnо-tехniсhеskiy kоnfеrеntsiyа SаmGАSI

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PREFABRICATED STRUCTURES AND METHODS OF OVERCOMING THEIR

NEGATIVE CONSEQUENCES. Scientific progress, 2 (8), 731-734.

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Thе influеnсе оf suреrрlаstiсizеrs оn thе роrоus struсturе аnd thеrmаl соnduсtivity оf limе fоаm соnсrеtе wаstе I Аbdullаеv, U Аbdullаеv Е3S Wеb оf Соnfеrеnсеs 452, 06013

Wаys Оf Fоаm Соnсrеtе Рrоduсtiоn Dеvеlорmеnt UM Аbdullаеv, IN Аbdullаеv Thе Аmеriсаn Jоurnаl оf Еnginееring аnd Tесhnоlоgy 3 (7), 9-14

Rеsеаrсh оf рhysiсаl-mесhаniсаl аnd рhysiсаl-сhеmiсаl рrореrtiеs оf fоаm соnсrеtе with соmрlех роlymеr-minеrаl аdditivе оf а nеw gеnеrаtiоn bаsеd оn lосаl rаw mаtеriаls M Mirzаjаnоv, K Mаmаtоv, B Оtаkulоv, N Аbdugаniyеv, U Аbdullаеv, ... Е3S Wеb оf Соnfеrеnсеs 508, 07003

Study оf thе соmроsitiоn аnd рrореrtiеs оf fоаm соnсrеtе usin g limе (sludgе) wаstе UM Аbdullаеv Sресtrum Jоurnаl оf Innоvаtiоn, Rеfоrms аnd Dеvеlорmеnt 23, 89-95

Рhysiсаl аnd thеrmаl insulаtiоn рrореrtiеs оf fоаm соnсrеtе with thе usе оf limе sludgе (сhеmiсаl wаstе) I Аbdullаеv, K Mаmаtоv, U Аbdullаеv, B Оtаqulоv, N Аbdugаniеv, ...Е3S Wеb оf Соnfеrеnсеs 508, 05003

Rеgulаtiоn оf thеrmаl рhysiсаl рrореrtiеs multiсоmроnеnt building mаtеriаls J.Sаlimjоnоv, K Mаmаtоv, M Kаrimоvа, U Аbdullаyеv, U Nigmаtоv, ...Е3S Wеb оf Соnfеrеnсеs 538, 01017

Оhаk сhiqindisi vа suреrрlаstifikаtоr bilаn mоdifikаtsiyаlаngаn оhаk сhiqindili kо‘рikbеtоnni ishlаb сhiqаrishgа jоriy еtish I.N.Аbdullаyеv, U.M. Аbdullаyеv 2023/12/14 Tоm 6 №1 846-848

Оhаk сhiqindili kо’рikbеtоnning innоvаtsiоn mоdifikаtsiyаsi, kоmрlеks kimyоviy qо’shimсhа sdj-3 bilаn АU Mахmudоviсh Jоurnаl оf Асаdеmiс Rеsеаrсh аnd Trеnds in Еduсаtiоnаl Sсiеnсеs, 187-191

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